Introducing EMS 3rd GENERATION

Designed based on 30 years experience in aluminium extrusion process

TOP 5 CRITICALITIES OF THE EXTRUSION PROCESS

Responsible of 90% of total inefficiency.

TEMPERATURES MANAGEMENT

PERSONNEL KNOWLEDGE AND PROCESS STANDARDIZATION

DIES MANAGEMENT

FEEDBACK OF PROCESS INFORMATION

MACHINES MAINTENANCE

WHY EMS

EMS is an ecosystem of solutions designed specifically for aluminium extrusion sector to optimize and provide full visibility of production lines, result of more than 30 years of experience and know-how.

WHAT COULD YOU DO WITH EMS ECOSYSTEM FUNCTIONS?

  • STABILIZE PRODUCTION PROCESS

    Extrusion Intelligence | Operative reports

  • PLANNING AND REALTIME CONTROL

    Theoria Extrusion Planning | Automatic data collection

  • INSTRUCTIONS TO PRESSES AND OPERATORS

    Best Extrusion Parameters | Work Instructions

  • SAVE BEST (EXTRUSION) PARAMETERS

    History of extrusion parameters | History process parameters

  • COLLABORATIVE LINK BETWEEN DEPARTMENTS

    Unique ecosystem which covers the full cycle

  • EFFICIENT MAINTENANCE INTERVENTION

    Automatic downtimes collection from presses

  • CONTINUOS TRAINING ON PERSONNELL

    Software consulting and extrusion process consulting

EMS 3rd GENERATION WITHIN EXISTING IT SYSTEMS

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REPORTS AND KEY PERFORMANCE INDICATORS

OPERATIVE REPORTS

A wide range of functions to manage your indicators for extrusion and after-extrusion departments

  • EXPORT FORMATS

    Text files, HTML, XML, Excel

  • ACCESS FROM EXTERNAL

    Odbc, XML Api, WebService

  • OPERATIVE INDICATORS FROM INTERNAL REPORTS

    Kpi of quantity, time, productivity and dies

ADVANCED CUSTOMIZED ANALISYS

OEE analysis, realtime production viewers and custom reports to control all your indicators

  • OPERATIVE INDICATORS FROM CUSTOM REPORTS

    We can show existing or new indicators as you like

  • REALTIME WALL PRODUCTION VIEWER

    A wall monitor to show realtime indicators

  • EXTRUSION INTELLIGENCE FOR OEE INDICATORS

    Overall Equipment Effectiveness for extrusion

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DIE SHOP DEPARTMENT

Die master information, availability and productivity.

Die master archive Real weight per meter Activation date Productivity by press Overview of dies availability Die tools.

PRESS SUPERVISOR

Reat-time billet optimization and automatic data collection

Real-time billet length optimization of normal, light and heavy profiles
List of orders scheduled with all related details
Die oven monitoring
Automatic collection of billet data
Automatic collection of downtimes

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AGEING OVEN

Track baskets from buffer creation to hardness control.

Overview of all the ovens, all the baskets and the relevant content.
Prepare baskets for a new cycles.
Collect history of ageing cycles by order.
Hardness control check station, basket wise.

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