Theoria Process Planning system

The most advanced vertical process planning tool for aluminium extrusion industry

KEY BENEFITS

  • FAST

    Quickly plan the presses and after extrusion departments

  • OPTIMIZE

    Decreases setup times (die changes, colour changes…) and assign die/resource with related Best Production Parameters

  • PRECISE

    Calculates exact delivery dates

  • SUPERVISOR

    Monitors workload by resource, loaded as per the actual Best Production Parameters

  • CONTROLLER

    Checks and warns about delays and orders not plannable

  • MONITOR

    Monitors stock level and create internal request of supply (final bars, consumables, accessories…)

HOW TO IDENTIFY BEST SCENARIO

Many different indicators are provided to identify the best scenario

Orders planned

  • SCENARIO KPI

    ● % orders planned
    ● % orders on time
    ● % orders delayed
    ● max/min delay
    ● mean overall/delay/on time order
    ● press productivity

  • JOB ORDER SPLIT

    ● considering dies availability
    ● considering cleaning and nitriding time

Orders not planned

  • KPI

    ● % orders not planned
    ● % due to materials
    ● % due to resources
    ● % due to dies

  • REASONS

    ● lack of material
    ● lack of resources
    ● lack of dies

Material consumption

  • KPI

    % of consumption

  • CHARTS AND DATA

    ● stock progress according to planning scenario

Resources

  • KPI

    ● workload
    ● total setup time
    ● productivity

  • LIST

    ● list of orders planned

  • CHARTS

    ● daily workload
    ● material on production floor (WIP)

For more information explore EMS Ecosystem 3rd Generation >